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journal/SC Design 26AUG2025.md
Thaddeus Hughes 608c43a71f init
2025-10-09 20:43:40 -05:00

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# Punchlist for Mover
- jack screw / jack motor
- control box hookups
- jack sensor(s?)
- battery box
# Refinelist
- UI box
- Bolt-on steering
- Stiffening / stress analysis
# Next items
- Fluffer motor
- Casters
# ux box comms
- PWR
- GND
- SPI +
- SPI -
- 5 buttons? 4 buttons?
- or just put everything over CAN / SPI?
ui box -[spi, 4 wire deutsch]-> cbox
solar -[solar conns]-> cbox
battery -[cord glands]-> cbox
big motor -[cord glands]-> cbox
sensors, motors, etc -[8p deutsch]-> cbox
MCU
- rtc
- spi bus
- 5+ relay channels
- 2+ digital inputs
it could make a lot of sense to have an aux board for ux...
harness
- 12V
- GND
- S1
- S2
- Fluffer +
- Fluffer -
- Jack +
- Jack -
# Motors
lots of interesting stuff here - http://www.dongyangmotor.com/Vehicle_Gear_Motor-lc759091.html
NOW THIS IS SOMETHING - http://www.dongyangmotor.com/Brushed_DC_Motor_Gearmotor-SPA_Pool_Cover_Lift_Gearmotor.html
# chain options
#40 chain from Nitro Chain:
| Type | URL | $/ft |
| ------------ | --------------------------------------------------------------- | ----- |
| ShieldX | https://www.nitrochain.com/40-shieldx-roller-chain-50ft | $7.39 |
| Nickel Plate | https://www.nitrochain.com/40np-nickel-plated-roller-chain-50ft | $4.52 |
| Plain | https://www.nitrochain.com/40-roller-chain-50ft | $2.88 |
| Stainless | https://www.nitrochain.com/40-stainless-steel-roller-chain-50ft | $9.96 |
| | | |
Plate sprockets are usually a small 5/8" hole
Hub weld-on sprockets are a 2" usually for X-series hubs
https://www.mdsofmi.com/product/finish-bore-sprocket-40fb18-1-12/
I think...
- X series - 2"
- W series - 1 5/8"
- V series - 1 1/8"
35W60 - #35 W series 60 tooth weldasprocket
# tires
13" tiller tire, 3/4" bore - https://lawnmowertirestore.com/13x5-00-6-tractor-tread-tire-and-rim-craftsman-and-troy-bilt-tiller-replacement-whee.html
# Jack motor
m8 bolt pattern 45x70 mm
all the jacks are on 3/4" screws
electric jack is 3/4-6
# Acme screws
29 deg angle
top of screw = .3707 x pitch
https://www.dependableacme.com/internal-and-external-thread-dimensions/
| Thread | Minor Diameter | Pitch Diameter |
| ------ | -------------- | -------------- |
| 5/8-6 | .4383 | .5348 |
| 3/4-6 | .5633 | .6598 |
https://www.zoro.com/zoro-select-6ft-plain-low-carbon-steel-acme-34-6-threaded-rod-44937/i/G0465211/
# Worm gears?
https://beardsleetransmission.com/wp-content/all_pdf_file/Martinworm-worm-gears.pdf <- look at the end for load ratings
THF is using a W1030
the MTD 917-04383 (ordered p/n GW-2675) gear is a... W1030D or W1030Q (double or quadruple thread)... I think double (D). Well, it's not exactly that part but it's 30 tooth, 10 pitch. 1" wide bore, 1 1/4" shaft, 1/4" keyway, .863 wide gear teeth (apparently centered on the boss).
MTD 917-04381 is a left-hand version of this same gear I think.
# Enclosures
Cantex Type E
5133153 - 1"
5133154 - 1 1/4"
Type C
5133103 - 1"
5133104 - 1 1/4"
Molded Junction Box
5133705 - 4x4x2
5133164 - 8x8x6
5133712 - 8x8x4
5133714 - 12x12x4