This commit is contained in:
Thaddeus Hughes
2025-10-09 20:43:40 -05:00
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pigs: 5# / day x 100 = 500# / day
chickens: 2oz / day x 100 = 12.5 # / day
call it 1000# fodder / day
fodder grows in about 7 days
ergo, need to have capacity for 7000#
48 lb/bu -> 145 bu (311,811 in^3)
@ 1in depth = 2165 sqft (50 x 50 approx)
300 sqft/day (30x10)
## questions and options
### Watering
- Move the trays
- Move the water
### Containment
- Removable Trays
- Movable Trays
- Fixed Trays
- Conveyor Belt
### Unloading
- Tip the box out
- Push/scrape the trays out
- Automate or not?
### Seeding
- Manual
- Automated
## Thoughts
> If you have a continuous conveyor belt type system, you can automate everything using stations
> If you have fixed trays, complexity reduction is a toss-up on account of water, seeding, offloading as these now need to be indexed operations
> The centralized robot PnP option gives ultimate flexibility to do things out-of-order
## References
- https://www.youtube.com/watch?v=RhblJOghLIw
- https://ifodder.com/
- https://www.youtube.com/watch?v=E-fNbNplqLc
- https://renaissanceag.com/
- https://www.youtube.com/watch?v=5BhKGBdTfH0
- https://www.youtube.com/watch?v=7dh7IAIDKU8
- https://www.youtube.com/watch?v=MuxcdIZ_Fsk
- https://www.youtube.com/watch?v=tI8twn5Frm8
- https://www.youtube.com/watch?v=Hu9NnOWfdTE
## Decent combos
- similar to hydrogreen, but a series of hanging trays on a chain conveyor
- literally just hydrogreen with mechanical simplifications
- static racks for 1020 trays stacked 7-deep with drip pans underneath
- round trays on a spiral conveyor
## Issues (which might not be issues)
- Drainage control
- Even watering
- Lighting
- Mold buildup and cleaning
- Contamination

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Nigel - Aerospace eng for 36 yr
degrees in mechand biomech eng
lots of experience with quantum, optics, laser technology
wrote a masters on hippocampus states in rats, using quantum, could differentiate vigilant states of a rat
Diagnosed difficult airplane problems
Discipline chief / design reviews
Gardening for quite a while
The sooner we adopt nature rather than working against her we'll be better off
John Tumelty -
Found a community/"cult" in CA
Got very sick with undiagnosable illnesses, HSV, parasites
Sauerkraut to detox glyphosate
### What
- we're sick, food is contaminated
- you can't really raise a pig in most backyards
- there's always going to be a room for animal husbandry
- Offer a product that is data-driven
- Define a process that produces a high-quality product
- Get some data that you can 100% stand behind beyond a shadow of a doubt
three legs:
- data
- process
- marketing
do we really want to use IP?

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https://greentec.eu/product/ri-82/
Can just make a quick adapter plate?
Takeuchi tl 140
- 20gpm
- relief valve 2988psi
Not sure which model you have exactly, but based on pictures I think it's one of the X-Treme ones.
![[Untitled.png]]
That TL140 has a max flow of 20GPM
The greentec cutter requires another 7-11 GPM
I think you need a bigger horse to make such a rig work

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41
Misc Jobs/Pellet Trap.md Normal file
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# Hours
5 hours engineering time
Gotta send a bill - sent$
Dad thinks $50/hr is too low (he's right, you know)
### 13SEP2022
15 mins looking for pins
Thread-in 96063A140 $7.72
Self-clinch 96063A120 $6.10
Plate-mount 8478A31 $8.64
Plastic two-hold 1579N13 $11.71/10 = $1.71 + $2 per bend
https://www.amazon.com/Taylor-Made-Products-1162-Marine/dp/B001443BPC
CAD start 18:20
CAD end 18:35
10 mins CAD
5 mins relay
[ ] Revise invoice
Dad to talk over with Joe
Call start 18:40
Call end 18:55
15 mins phone call/consult
### 14SEP2022
Ordered materials, billed to Matt's card
### 12OCT2022
15 mins phone call / consult
- [x] remove holes for magnet
- [x] make symmetric and round (two cutouts not zero)
- [x] 16 -> 14 ga back
- [x] remove side pins
- [x] hole 4.5" from front

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## Introduction
Stress concentrations are an important phenomenon to be mindful of when you are designing parts, especially ones that are load-bearing and high-performance. Ignoring them could result in your design being as much as three times weaker, perhaps even more!
Even if you aren't performing a thorough engineering analysis of your part, mindfulness of stress concentrations and strategies for mitigating them can reduce the likelihood that your designs will fail.
## What is Stress?
[Stress is a measure of how much force is being carried by a particular cross-section of a part.](https://sendcutsend.com/blog/yield-strength-vs-tensile-strength/) If a 1-inch (about 25mm) square bar was being pulled on with 1000 pounds of force (about 4500N), we would say it carried 1000 pounds / (1 inch x 1 inch) = 1000 pounds per square inch (psi) of stress, or 4500 Newtons / (25 mm x 25 mm) = 7.2 Megapascals (MPa).
![[even.svg|480]]
All materials have stress limits such as yield or fatigue - if you exceed them, the material will bend or break - so care must be taken to keep stress to a minimum.
Real parts are hardly ever simple bars being pulled in tension, though. They often bend, have compound loading, and very importantly, have complicated geometry such as holes.
## What is a Stress Concentration?
A stress concentration is a location in a part where the stress is much higher than the surroundings. These occur where there are irregularities, discontinuities, or interruptions in the geometry or material, causing the flow of stress to be diverted.
Take for example this hole in the center of a plate which is being pulled apart. We can visualize the flow of stress by drawing lines. Where these lines bunch up together, there is a higher amount of stress.
![[simple.svg|480]]
## Calculating / Estimating
Engineering analysis can help in determining just how much higher the stress is at a concentration.
This can be done with the use of various formula and tables, such Roarke's Formulas for Stress and Strain, or those at websites like [eFatigue.com](https://www.efatigue.com/castiron/stressconcentration/).
Take the "[Rectangular Bar with Opposite Edge Notches](https://www.efatigue.com/castiron/stressconcentration/)". Using Gross Section Stress, if it is 12mm wide, with a radius of 2mm, then the stress concentration factor Kt = 3.05. This means that the maximum stress (seen around the notches) will be 3.05 times higher than the stress the the rest of the cross section.
![[dogbone.svg|480]]
A more advanced method is to use Finite Element Analysis (FEA), which is found in many CAD packages today or available as standalone software. FEA tools can be difficult to learn, and the results cannot always be trusted, but they can be used to understand very complicated loads or geometry. In this example, a gear is being analyzed - note the high tensile stress in red at the base of the gear tooth, and the high compressive stress in blue where the gear's contact with another gear has been simulated. Note also that this stress is tremendously higher than in the rest of the part!
![[Pasted image 20240709155453.png|480]]
## Design Strategies for Mitigation
Ultimately, a designer wants to mitigate the effects of stress concentrations. You can employ these strategies even if you haven't undertaken engineering analysis:
- Use large fillet radii, especially for inside corners, where two segments of a part meet.
- Be mindful of the [bend radii](https://sendcutsend.com/bending-calculator/) that SendCutSend will support for your material.
- If designing two pieces that must slip past one another, use reliefs. Infinitely sharp inside corners cannot be laser cut anyways (limited by the width of the laser beam), so this is a good practice anyways!
- For interfacing with shafts or other components that should have a hole in them, a [countersunk hole](https://sendcutsend.com/services/countersinking/) can be used to provide space for a fillet. [Dimple forming](https://sendcutsend.com/services/dimple-forming/) can also produce the same effect.
- Though counterintuitive, adding additional stress relief holes in front and behind a larger hole can help to reduce stress concentrations. Without analysis, this is a risky strategy. Elongating holes can also accomplish the same result.
![[corners.svg]]
![[stepped.svg|480]]
## Mitigation Without Impacting Design
Sometimes, a part simply must be shaped the way it is, and a harsh stress concentration is unavoidable. You may need to [increase the thickness or use a stronger material](https://sendcutsend.com/blog/strongest-vs-weakest-materials/). It's always a good idea to look at [all the materials SendCutSend offers](https://sendcutsend.com/materials/) to make sure you are choosing the best option.
Using a ductile material, rather than a brittle one, will reduce the impact of a stress concentration. A brittle material will crack or snap, whereas a ductile one will simply stretch and deform at the concentration. This may or may not be a noticeable deformation - oftentimes, bending is a much safer mode of failure than breaking, though!
Examples of this would be choosing [5052-H32 over 7075-T6 Aluminum](https://www.makeitfrom.com/compare/5052-H32-Aluminum/7075-T6-Aluminum), as [5052](https://sendcutsend.com/materials/5052-aluminum/) has a much higher elongation at break, and a much higher toughness than [7075](https://sendcutsend.com/materials/7075-aluminum/).
Rough edges can be places for cracks to begin propagating from. Consider [deburring](https://sendcutsend.com/services/deburring-services/) or [tumbling](https://sendcutsend.com/services/tumbling/), both of which can be done by SendCutSend. [Waterjet cutting](https://sendcutsend.com/services/waterjet-cutting/) and [CNC routing](https://sendcutsend.com/services/cnc-routing/) also improve cut quality. This can be a marginal effect, but important for high performance and critical parts.
## Cases where Stress Concentrations are Desirable
Sometimes, a designer might want to induce a stress concentration, to make the component intentionally break. Some examples include:
- A 'mechanical fuse', an inexpensive component that breaks in a controlled fashion instead of more expensive ones, such as a shear bolt.
- A segment of a part which is field removable without a cutting tool - think of perforations on a bag, or knock-out holes in an electrical junction box.
## Conclusion
In summary:
- Designers should be mindful of stress concentrations, especially on load-bearing and high-performance parts.
- There are various tools to estimate stress concentrations, ranging from simple calculations to complex FEA.
- Even if not performing analysis, there are still strategies designers can employ to minimize the impact of stress concentrations.
- SendCutSend offers both materials and services like [countersinking](https://sendcutsend.com/services/countersinking/), [dimple forming](https://sendcutsend.com/services/dimple-forming/), [deburring](https://sendcutsend.com/services/deburring-services/), [tumbling](https://sendcutsend.com/services/tumbling/), [waterjet cutting](https://sendcutsend.com/services/waterjet-cutting/), and [CNC routing](https://sendcutsend.com/services/cnc-routing/) which can be employed to mitigate the impact of stress concentrations on your parts.

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https://www.youtube.com/watch?v=ZdyG2zXosWI
https://www.youtube.com/watch?v=DP1vj4z5Bis
https://www.youtube.com/results?search_query=crate+packer+carton
https://www.youtube.com/watch?v=w44WO3RLc1g
https://www.youtube.com/watch?v=3PKdmp41zec
Address: 51005 635th Avenue, Menahga, MN
(10 hours away)
![[Pasted image 20250103093723.png]]
Hi Joel, this is Thad Hughes, Jake Hendrix put us in touch, following up with you about this crate-packing system you're looking for.
- Is now a good time to talk?
- I had the chance to look at your operation some, and look at some of the systems out there. Give me a call back when you've got some time or feel free to text me. 309-530-0909.
Questions
2. Tell me about the current process
1. How many people work the line, doing what?
2. How long of shifts?
3. (I suspect you'll still need someone to load and unload crates...)
4. What's the budget?
5. What sort of volume?
6. What sort of timeline?
7. Technical questions
1. Standard milk crate?
2. How are these packed in a crate: Just simply on top, or do they get flipped and staggerred? Quantity?
3. In part a question I'd need to dig into more: What sort of regulatory scrutiny are you under? Is there anything once its packed, or since its in the same facility, does it need to abide by certain regulations?
4. Can you forsee any desire whatsoever to change this configuration?
Need 3 or 4 on the end, 1 person maintaining everything else
2 layers
9400 cartons / hour
1100 gal / day
2 hours running / day
[tenfinnscreamery@gmail.com](mailto:tenfinnscreamery@gmail.com)
Outline for proposal
- Description and pictures
- Requirements list
- Proposed Structure
- Questions for further clarification
- Cost estimate / breakdown, terms
https://teknic.com/products/io-motion-controller/
https://velocio.net/

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