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logging testing. logging works. e-fusing algo works right for jack. jack timing works.

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This commit is contained in:
Thaddeus Hughes
2026-01-17 13:33:57 -06:00
parent 982ada9787
commit a1a8313525
20 changed files with 2376 additions and 651 deletions
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86
main/main.c
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@@ -1,5 +1,6 @@
#include "esp_task_wdt.h"
#include "i2c.h"
#include "log_test.h"
#include "storage.h"
#include "uart_comms.h"
#include "esp_err.h"
@@ -17,49 +18,25 @@
#define TAG "MAIN"
int64_t last_log_time = 0;
#define LOGSIZE 40
esp_err_t send_log() {
uint8_t entry[LOGSIZE] = {};
int64_t last_bat_log_time = 0;
esp_err_t send_bat_log() {
if(!rtc_is_set()) return ESP_OK;
uint8_t entry[12] = {};
entry[0] = fsm_get_state();
// Pack 64-bit timestamp into bytes 1-8
uint64_t be_timestamp = rtc_get_ms();
memcpy(&entry[1], &be_timestamp, 8);
memcpy(&entry[0], &be_timestamp, 8);
// Pack 32-bit voltages/currents into bytes 9-24
float be_voltage = get_battery_V();
memcpy(&entry[9], &be_voltage, 4);
float be_current1 = get_bridge_A(BRIDGE_DRIVE);
memcpy(&entry[13], &be_current1, 4);
float be_current2 = get_bridge_A(BRIDGE_JACK);
memcpy(&entry[17], &be_current2, 4);
float be_current3 = get_bridge_A(BRIDGE_AUX);
memcpy(&entry[21], &be_current3, 4);
memcpy(&entry[8], &be_voltage, 4);
int16_t be_counter = get_sensor_counter(SENSOR_DRIVE);
memcpy(&entry[25], &be_counter, 2);
last_bat_log_time = esp_timer_get_time();
entry[27] = pack_sensors();
float heat1 = get_bridge_heat(BRIDGE_DRIVE);
memcpy(&entry[28], &heat1, 4);
float heat2 = get_bridge_heat(BRIDGE_JACK);
memcpy(&entry[32], &heat2, 4);
float heat3 = get_bridge_heat(BRIDGE_AUX);
memcpy(&entry[36], &heat3, 4);
last_log_time = esp_timer_get_time();
log_write(entry, LOGSIZE);
ESP_LOGI(TAG, "WROTE LOG; %lld / %ld/%ld; %5.2f %5.2f %5.2f", (long long)rtc_get_ms(), (unsigned long)log_get_tail(), (unsigned long)log_get_head(), heat1, heat2, heat3);
log_write(entry, 12, LOG_TYPE_BAT);
return ESP_OK;
}
@@ -126,15 +103,16 @@ void driveLEDs(led_state_t state) {
RTC_DATA_ATTR bool first_boot = true;
void app_main(void) {
esp_task_wdt_add(NULL);
void app_main(void) {esp_task_wdt_add(NULL);
//run_all_log_tests();
if (rtc_xtal_init() != ESP_OK) ESP_LOGE(TAG, "RTC FAILED");
// Say hello; turn on the lights
esp_sleep_wakeup_cause_t cause = rtc_wakeup_cause();
if (i2c_init() != ESP_OK) ESP_LOGE(TAG, "I2C FAILED");
i2c_set_relays(0);
i2c_set_relays((relay_port_t){.raw=0});
driveLEDs(LED_STATE_BOOTING);
ESP_LOGI(TAG, "Firmware: %s", FIRMWARE_STRING);
@@ -188,8 +166,6 @@ void app_main(void) {
esp_restart();
}
first_boot = false;
// Every boot we load parameters and monitor solar, no matter what
if (adc_init() != ESP_OK) ESP_LOGE(TAG, "ADC FAILED");
if (storage_init() != ESP_OK) ESP_LOGE(TAG, "STORAGE FAILED");
@@ -197,8 +173,10 @@ void app_main(void) {
if (solar_run_fsm() != ESP_OK) ESP_LOGE(TAG, "SOLAR FAILED");
// TODO: Do a 12V check and enter deep sleep if there's a problem
send_bat_log();
send_log();
//send_log();
//write_dummy_log_1();
@@ -214,17 +192,19 @@ void app_main(void) {
} else */if (cause == ESP_SLEEP_WAKEUP_EXT0) {
ESP_LOGI("MAIN", "Woke from button press");
} else {
if (!rtc_alarm_tripped()) {
//enter_deep_sleep();
if (!rtc_alarm_tripped() && !first_boot) {
rtc_enter_deep_sleep();
}
}
first_boot = false;
/*** FULL BOOT ***/
//if (uart_init() != ESP_OK) ESP_LOGE(TAG, "UART FAILED");
if (power_init() != ESP_OK) ESP_LOGE(TAG, "POWER FAILED");
if (uart_init() != ESP_OK) ESP_LOGE(TAG, "UART FAILED");
//if (power_init() != ESP_OK) ESP_LOGE(TAG, "POWER FAILED");
if (rf_433_init() != ESP_OK) ESP_LOGE(TAG, "RF FAILED");
if (fsm_init() != ESP_OK) ESP_LOGE(TAG, "FSM FAILED");
if (sensors_init() != ESP_OK) ESP_LOGE(TAG, "SENSORS FAILED");
//if (sensors_init() != ESP_OK) ESP_LOGE(TAG, "SENSORS FAILED");
if (webserver_init() != ESP_OK) ESP_LOGE(TAG, "WEBSERVER FAILED");
/*** MAIN LOOP ***/
@@ -276,16 +256,16 @@ void app_main(void) {
}
// when not actively moving we log at a low frequency
if (isRunning() || (esp_timer_get_time() > last_log_time + 3000000)) //DEEP_SLEEP_US))
send_log();
if ((esp_timer_get_time() > last_bat_log_time + DEEP_SLEEP_US))
send_bat_log();
if(i2c_get_button_ms(0) > 2100)
fsm_request(FSM_CMD_START);
break;
case STATE_UNDO_JACK:
//case STATE_UNDO_JACK:
case STATE_UNDO_JACK_START:
// it's running the jack, but undoing
send_log();
//send_log();
driveLEDs(LED_STATE_CANCELLING);
if (i2c_get_button_tripped(0)) {
ESP_LOGI(TAG, "AAAAH STOP!!!");
@@ -294,31 +274,31 @@ void app_main(void) {
break;
case STATE_CALIBRATE_JACK_DELAY:
send_log();
//send_log();
if (i2c_get_button_tripped(0))
fsm_request(FSM_CMD_CALIBRATE_JACK_START);
break;
case STATE_CALIBRATE_JACK_MOVE:
send_log();
//send_log();
if (i2c_get_button_tripped(0))
fsm_request(FSM_CMD_CALIBRATE_JACK_END);
break;
case STATE_CALIBRATE_DRIVE_DELAY:
send_log();
//send_log();
if (i2c_get_button_tripped(0))
fsm_request(FSM_CMD_CALIBRATE_DRIVE_START);
break;
case STATE_CALIBRATE_DRIVE_MOVE:
send_log();
//send_log();
if (i2c_get_button_tripped(0))
fsm_request(FSM_CMD_CALIBRATE_DRIVE_END);
break;
default:
// it's running in every other case
send_log();
//send_log();
driveLEDs(LED_STATE_DRIVING);
if (i2c_get_button_tripped(0)) {
fsm_request(FSM_CMD_UNDO);